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International Seminars |
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These seminars have been developed specifically for plastics industry professionals (managers, designers, engineers) to gain a clear understanding of the current state of the art in simulation for plastics processing and what it can do to improve your company's efficiency. Compuplast has been providing practical seminars and simulation software to the plastics industry since 1990. The company philosophy results in a seminar that provides the required balance of theory and practical information for the attendees to gain a truly useful understanding of CAE/CFD and simulation analysis as related to plastics processing. These seminars will be presented by Tom Cunningham and Robert Hickman.
Extrusion Process Analysis, Design
and Troubleshooting with CAE.
8:30 a.m. - 11:30 a.m., Wednesday June 23
Cost: $149 or any two Compuplast seminars for $199
This seminar will give attendees new insight and understanding into
the behavior of polymer melt within the extrusion equipment. With
the aid of unique visualization experiments on special extruders and
dies and advanced CAE simulation software (FLOW 2000), the attendees
will gain a proper understanding of the extrusion process and learn
what are the important factors that need to be considered for optimization.
Practical case studies will be used to demonstrate the application
of improved process understanding towards equipment design and troubleshooting.
The relationship between material characteristics and process limitations
is also a major theme.
Who Should Attend: This course is intended for process engineers,
plant managers, screw and die designers and anyone else interested
in learning how to optimize the extrusion process and gain a better
understand of the process.
The topics presented include....
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How the extruder feeds, melts and
pumps.
Direction visualization of extrusion process with special glass
window extruder.
How to characterize materials properly and why Melt Index is
not sufficient.
The difference between smooth bore and grooved feed extruders.
The difference between conventional and barrier screws.
How to select which type of extruder/screw combination is best
for your process and material.
How to estimate extruder efficiency
How to get the "true" melt temperature.
The most common problems associated with breaker plates and
screen changers.
How to size an extruder adaptor properly.
The principles behind extrusion die design.
Flow visualization in spiral dies
The most important die design criteria.
Some coextrusion problems and their solution with CAE analysis. |
Instructor: Thomas M. Cunningham, of Extrusion Technical
Services, is a representative of Compuplast products in the United
States. Cunningham has more than 20 years of varied extrusion production
experience working in technical, management, and administrative
positions. He has also provided extrusion consulting for more than
5 years. His primary expertise is in extruder design and troubleshooting,
both single and twin screw. Cunningham earned a BS degree in Industrial
Engineering from Lehigh University. He also represents numerous
products related to extrusion technology.
Applied CAE for Profile Die Design
1 p.m. - 4 p.m., Wednesday June 23
Cost: $149 or any two Compuplast seminars for $199
This presentation will provide the attendees with the basic knowledge
required to understand how computer aided engineering (CAE) analysis
can be used for Profile Die design. Several practical examples will
be used to show how CAE analysis is performed and what are the current
benefits and limitations. Attendees will also be introduced to the
new FLOW 2000, Profile Die simulation software from Compuplast and
shown how it can significantly reduce the time and cost for developing
a complex profile die.
Who Should Attend: This course is intended for plant managers, engineers,
designers or anyone involved with profile extrusion or responsible
for profile die design and reduced development costs.
The topics will include.
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Material characterization
and shear viscosity
Why traditional flow balancing techniques are inefficient
The Cross Flow Minimization Method ™ of die design
Determining the maxim extrusion rate and process limitations
Cooling analysis for Calibrator Design |
Instructor: Thomas M. Cunningham, of Extrusion Technical
Services, is a representative of Compuplast products in the United
States. Cunningham has more than 20 years of varied extrusion production
experience working in technical, management, and administrative
positions. He has also provided extrusion consulting for more than
5 years. His primary expertise is in extruder design and troubleshooting,
both single and twin screw. Cunningham earned a BS degree in Industrial
Engineering from Lehigh University. He also represents numerous
products related to extrusion technology.
CAE for Thermoforming and Blow Molding CANCELED
8:30 a.m. - 11:30 a.m., Thursday June 24
Cost: $149 or any two Compuplast seminars for $199
This presentation will provide the attendees with the basic knowledge
required to understand how computer aided engineering (CAE) analysis
can be used to help reduce development costs in blow molding or
thermoforming. Several practical examples will be used to show how
CAE analysis is performed and what benefits it can provide towards
cost reduction during product and mold development. Attendees will
also be introduced to the new B-SIM, blow molding simulation software
and T-SIM thermoforming simulation software from Accuform.
Who Should Attend: This course is intended for plant managers, engineers,
designers or anyone responsible for the design or the production
of blow molded or thermoformed parts and molds.
The topics will include.
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Extrusion (Parison)
and Stretch (Preform) Blow molding
Thermoforming
Material characterization
Process definition
Thickness variation analysis
Parison/Preform Thickness optimization
Thickness variation analysis
Effect of process conditions
Plug assist design analysis
Process troubleshooting using simulation |
Instructor: Robert A. Hickman, of Shadow Design Group Inc.
is a representative of Compuplast products in the United Sates.
He has more than 16 years in the Plastics Industry in management,
engineering, manufacturing, analysis and consultation. Hickman has
significant hands-on experience with productivity programs, product
design, concurrent engineering, finite element analysis, CAD/CAM/CAE
software technologies, information technologies, ISO/QS standards,
team building, engineering value assessments, market analysis, and
management evaluations. A significant portion of his experience
in the polymer industry was obtained on the manufacturing floor,
directing and consulting for a problem-solving environment. Hickman
has participated in multiple beta testing programs for well-know
programs such as I-deas, Solidworks, Moldflow, C-Mold and the recently
introduced Moldex3D. For several years, Hickman served as the Global
Plastic Simulation Special Interest Group Chairman for the I-deas
user group known as ICCON. He currently participates in three international
software marketing agencies, teaches a variety of plastic related
courses for the Akron Polymer Training Center (University of Akron)
and is a committed member of the Society of Manufacturing Engineers,
Society of Plastics Engineers and the Program Management Institute.
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Advanced Injection Molding Troubleshooting and
Simulation Seminar by Paulson Training
8:30 a.m. - 3:30 p.m., Thursday June 24
Cost: $199
This dynamic 1-day seminar is the most engaging and practical injection
molding seminar in the marketplace today. The use of seasoned instructors,
eye-catching 3-D video and graphics that detail the inner workings
of the process, and Paulson’s unique injection molding simulation
software, SimTech make it possible to understand and problem solve
the injection molding process like never before.
Attendees are assumed to have practical knowledge and experience in
operating an injection molding machine. This seminar will explain
the “why” of how a defect is caused and the “how”
of all the ways to fix it. The seminar will deepen your understanding
of how the machine controls affect specific part properties. You’ll
learn to analyze and predict the result of process changes before
they’re made. Through the use of SimTech molding simulation
software, attendee’s will be able to practice mold dozens of
real-world scenario’s that will form a foundation for real understanding
of the injection molding process.
Outline of Seminar Content:
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Review of molding
machine operating controls and their function (attendees should
be experienced in this area) |
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Plastic flow behavior as it relates
to the injection molding process. Understanding the process
from the plastic’s point of view is mandatory for accurate
troubleshooting. This includes:
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Plastic temperature
Plastic pressure
Plastic flow rate
Plastic cooling rate
Plastic viscosity |
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The Injection Molding Process is
examined for the exact purpose and operation of each machine
control as it relates to:
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Injection molding
machine operating systems
Machine controls for pressure, temperatures and times
How each control affects the machine and the plastic |
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Viewing Injection Molding as a
heat transfer process – not a forming process.
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Understand why
some molders are getting a 20 percent decrease in cycle
time by using non-traditional mold metals.
Understand how to pipe a mold to make it more efficient
heat exchanger for faster cycles. |
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Explore and demonstrate the Cause
and Effect relationship of part defect identification and problem
solving
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Out of spec dimensions
Burn marks
Cracks and part breakage
Jetting
Flash
Sink marks
Short shots
Splay Voids
Warp
Weldlines |
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Utilize SimTech injection molding
simulation software to practice solving actual molding problems.
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Do’s and
don’ts of molding machine control settings
Efficient step-by-step problem solving techniques
Proven methods of minimizing cycle time
One day of molding on SimTech is equivalent to 3-4 days
on a real machine (without the expense) |
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Instructor: Robert A. Beard, P.E., is president of
Robert A. Beard & Associates, Inc. This is a Wisconsin
Corporation that was formed in 1984. Beard received his Bachelor
of Science Degree in Mechanical Engineering from the University
of Wisconsin-Madison. He is also a registered professional
engineer. He has been elected to the prestigious grade of
Fellow in the Society of Plastics Engineers, and has served
as the Chairman of the Fellows Selection Committee. (There
are a little over 100 members who have attained Fellow status
in a Society having 38,000 members.)
Beard has more than 30 years experience in the plastics industry.
He has been president of the Chicago and Philadelphia sections
of the Society of Plastics Engineers, and has served as National
Councilman for the Chicago Section (2000 members). He presents
seminars nationally, entitled: "Purchasing & Quoting
of Plastic Parts", "Computerized Quoting",
"Injection Molding", "Trouble Shooting The
Injection Molding Process" and "Custom Plastic Processing
for Healthcare Companies" which are sponsored by many
organizations such as the Society of Plastics Engineers, Society
of Manufacturing Engineers, Plastic Fairs, and the Society
of the Plastics Industry, Inc.
He has taught thermodynamics, plastics, kinematics, and advanced
machine design at such universities as the University of Wisconsin,
Pennsylvania State University, and New York State University.
He has also been a member of the New Jersey Governor's "Committee
for Higher Education."
He has been a General Manager for a custom injection molding
division, spent 10 years with Abbott Laboratories in engineering
management, and has been R&D Manager for plastic coextrusion
technology at National Can. For the past 25 years, he has
been working at state-of-the-art plastic technology. He has
a patent on a Laboratory Assay Device #4,320,087.
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